How to Replace the Carburetor in a Chainsaw?

How to Replace the Carburetor in a Chainsaw?

Having a properly functioning carburetor is crucial for any chainsaw. This important component mixes air and fuel to power the engine. When the carburetor starts to fail, you may experience issues like the chainsaw not starting, stalling out, rough idling, or lacking power. Replacing a faulty carburetor with a new one can restore your chainsaw to peak performance. 

In this guide, I’ll walk through the complete process of diagnosing problems, gathering parts and tools, removing the old carburetor, installing a new one, making adjustments, and testing to ensure everything is working properly after the repair.

Identifying the Problem

How to replace the carburetor in a chainsaw

Before replacing the carburetor, it’s important to properly diagnose that it is indeed the source of the issue. Here are some common signs that point to a failing chainsaw carburetor:

  • Chainsaw won’t start or takes several pulls to start – This could indicate an issue with the carburetor not delivering the right air/fuel mixture.
  • Engine cuts out or stalls at high speeds – If the carburetor isn’t providing enough fuel at high speeds, the engine can bog down and stall.
  • Chainsaw starts but lacks power – An improperly adjusted carburetor can cause power loss.
  • Chainsaw idles roughly – Irregular idle speed usually stems from a carburetor problem.
  • Flooding – Too much fuel in the cylinder causes flooding, signaling a carburetor malfunction.

While other issues like spark plugs can cause similar symptoms, if you’re experiencing multiple carburetor-related problems, it’s best to replace it. Proper diagnosis upfront prevents wasted time and money.

Gathering Necessary Tools and Parts

Replacing a chainsaw carburetor requires some specialized tools and parts. Here’s what you’ll need:

  • New carburetor – Match this to the make and model of your chainsaw. Many universal carburetors are available too.
  • Carburetor cleaning spray – To clean out the old carburetor and engine areas.
  • Screwdrivers – Both flathead and Philips head varieties.
  • Needle nose pliers – For clamping fuel lines.
  • Wrenches – Sizes will depend on your carburetor. Typically 10mm, 13mm.
  • Gasket kit – Includes new gaskets to seal the rebuilt carburetor.
  • Shop rags – For cleaning up fuel and oil.
  • Fuel line – If your existing fuel lines are cracked, replace them.
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Before starting, inspect this list and obtain any missing tools or parts. Having everything ready makes the job much smoother.

Preparing the Chainsaw

With the new carburetor and tools gathered, now it’s time to get the chainsaw ready for carburetor removal. Follow these preparatory steps:

  • Drain the Fuel – Remove all fuel from the tank and lines. This decreases mess during disassembly.
  • Take Off Top Cover – The carburetor is secured underneath the top engine cover. Remove it to gain access.
  • Remove Air Filter Housing – Detach the air filter housing from the carburetor inlet.

With fuel drained and covers removed, the carburetor is now accessible to be taken off.

Removing the Old Carburetor

When removing the old carburetor, be methodical and organized. Keep track of linkages, lines, gaskets and fasteners for reinstallation later. Follow these steps:

  • Disconnect Fuel Line – Use pliers to detach the fuel line from the carburetor inlet nipple.
  • Remove Throttle Linkage – The cable or rod connecting the throttle trigger to the carburetor must be detached.
  • Remove Mounting Fasteners – Use wrenches to remove nuts or screws holding the carburetor to the engine.
  • Detach and Lift Out Carburetor – Carefully remove it from the intake manifold.
  • Clean Mounting Surfaces – Use carburetor cleaner and rags to remove dirt and old gasket material.

Thoroughly cleaning the engine area makes installing the new carburetor easier. Avoid damaging any engine parts when removing the old unit.

Installing the New Carburetor

With the old carb gunk cleaned away, it’s time to mount the shiny new carburetor. Follow these tips for proper installation:

  • Apply New Gaskets – Use the provided gaskets between the carburetor and intake manifold.
  • Mount New Carburetor – Tighten the fasteners to secure the carburetor back to the engine. Don’t overtighten.
  • Reattach Fuel Line – Connect the fuel line to the carburetor fuel inlet.
  • Reconnect Throttle Linkage – Restore the throttle trigger action by reattaching the linkage.
  • Inspect Carburetor Fit – Make sure the carburetor is properly seated before moving on.

Installing the replacement carburetor is the most delicate part of the job. Take it slow and double check connections. Moving on with an improperly mounted carb can damage the engine.

Reassembling the Chainsaw

With the shiny new carburetor installed, it’s time to button the saw back up:

  • Replace Air Filter Housing – Slide the air filter and housing back over the carburetor inlet.
  • Reinstall Top Cover – Set the protective top engine cover back in place.
  • Add Fresh Fuel – Fill the tank with fresh fuel to prevent issues from stale gas.
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Those final steps wrap up the physical carburetor replacement. Now it’s time to dial in the settings.

Adjusting the New Carburetor

New carburetors often need adjustment out of the box for optimal performance. Make these tweaks before starting:

  • Idle Speed Screw – Adjust this first, starting at 1/4 turn out. Listen for a smooth idle.
  • Low Speed Screw – Turn this to provide crisp acceleration and prevent stalling.
  • High Speed Screw – Adjust for maximum RPM without over-revving the engine.

Consult your chainsaw’s factory settings for proper screw adjustment ranges. A tachometer helps dial in precise RPM specs. Remember to start the engine and test between adjustments to evaluate their impact. Proper carburetor adjustment prevents many performance problems down the road.

Testing the Chainsaw

The final step is testing the saw to ensure proper operation. Follow these tips:

  • Start Chainsaw – It should fire up easily if the carb is adjusted right.
  • Check Idle – Let it idle and listen for smoothness. Make further adjustments if needed.
  • Rev and Test Power – Open it up WOT to ensure top end performance is restored.
  • Cut Some Wood – Fully test by cutting a few small logs and ensuring it runs well under load.

Taking the time to thoroughly test the chainsaw provides peace of mind that the carburetor replacement was successful. If you encounter any lingering issues, they can be addressed before putting the saw back into regular use. With some TLC, your chainsaw and its new carburetor will be working flawlessly for seasons to come.

Maintenance Tips for Chainsaw Carburetors

While replacement solves immediate issues, performing ongoing maintenance is key to extending the life of your new carburetor. Here are helpful maintenance tips:

Cleaning the Carburetor

Over time, residue builds up inside the carburetor, negatively affecting performance. Regularly cleaning the carb prevents this. Follow these steps:

  • Remove Carburetor – Disassemble the unit following steps above.
  • Disassemble Carb – Take apart its gaskets, diaphragms and jets.
  • Flush Passages – Use carburetor cleaner to flush out all passages and orifices.
  • Rinse Components – Clean all non-metal pieces with cleaner. Allow to fully dry.
  • Reassemble Carb – Replace any worn parts, reinstall jets and filters.
  • Reinstall Carburetor – Remount to the chainsaw and adjust as needed.

Proper cleaning removes dirt, debris and fuel deposits that impede proper carburetion. This simple maintenance keeps your engine running efficiently.

Inspecting and Replacing Fuel Filter

A clogged chainsaw fuel filter starves the engine of gasoline, affecting carburetor function. Check it when experiencing power loss or hard starting. Replace if it’s covered in debris or visibly damaged. When installing any new fuel filter, ensure the flow arrow points towards the carburetor. Use fuel line clamps or ties to secure. Adding an in-line filter provides extra protection from dirt reaching the carb.

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Adjusting Carburetor for Altitude

The air density changes based on altitude, affecting the air/fuel ratio inside the carburetor. To maintain proper mixture, the carb may need adjustment when significantly increasing elevation. If performance suffers after moving to a new altitude, consult your chainsaw manual for specific adjustment directions. In general, turn the high-speed and low-speed screws clockwise in small increments to lean the mixture at higher elevations.


Having a properly functioning carburetor is vital for a chainsaw to operate at its best. Skipping annual carburetor maintenance risks decreased performance and eventual failure. Replacing a malfunctioning carburetor restores power and reliability back to your chainsaw. Follow the steps outlined here to smoothly replace your carb, adjust the new one, and keep it maintained for years of optimal service. With a finely tuned carburetor, your chainsaw will be ready for tackling any woodcutting job.

Frequently Asked Questions

How often should I clean my chainsaw carburetor?

It’s recommended to thoroughly clean your chainsaw carburetor every 6-12 months. More frequent cleaning may be needed with heavy use or when cutting wood that produces excessive resin.

What are the signs of a failing chainsaw carburetor?

Common signs include difficulty starting, stalling at high RPMs, reduced power, irregular idle, flooding, and black smoke from the exhaust. Multiple symptoms indicate replacement may be needed.

Can I adjust my chainsaw carburetor without a special tool?

While tachometers and other specialty tools help with precision, the carburetor can be adjusted using just a flathead screwdriver. Turn each screw incrementally while testing the saw until proper idle, acceleration, and WOT are achieved.

How do I know if my chainsaw fuel filter needs to be replaced?

Replace the fuel filter if the chainsaw isn’t running right or hard starting, and you find the filter covered in debris, damaged, or not visibly damp with fuel. Installing a new filter restores proper fuel flow.

Is it necessary to adjust the carburetor for altitude changes?

It depends on the magnitude of change. Adjustments are often needed when moving up or down 1000 feet or more. Consult your owner’s manual regarding the carburetor adjustment procedure for altitude changes.

Can I use a carburetor from a different chainsaw brand as a replacement?

While possible, it’s best to use a carburetor designed specifically for your chainsaw make and model. Brand-matched carbs bolt right on and don’t require modification. Check manufacturer compatibility before using a universal replacement.

How do I know if my chainsaw carburetor needs to be replaced or just adjusted?

Try adjusting the carburetor first if the saw is running rough or experiencing minor performance issues. But if it has completely failed or has multiple symptoms of malfunction, then replacement is likely needed to restore proper performance.

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