How to Convert a Chainsaw into a Chopsaw: Complete Guide

How to Convert a Chainsaw into a Chopsaw: Complete Guide

Chainsaws are powerful & versatile tools that are commonly used for cutting down trees, pruning branches & trimming hedges. However, with a little creativity & some basic modifications, you can easily turn your chainsaw into a completely different tool – a chop saw. A chop saw is a type of saw that is usually used for making precise clean cuts in wood or metal. It is ideal for cutting pieces of lumber or metal for a variety of construction or DIY projects.

Another important consideration is the safety of the conversion process. You need to follow proper safety guidelines & use appropriate safety gear, as converting a chainsaw can be dangerous. Additionally, you need to have some basic knowledge of mechanical tools & parts to successfully complete the conversion without damaging your chainsaw. 

With these important factors in mind, this complete guide on how to convert a chainsaw into a chopsaw will take you through all the necessary steps involved in the process. From sourcing the right materials & tools to preparing your chainsaw and completing the modifications, we’ll cover all the necessary details.

What Is A Chop Saw?

convert chainsaw into chopsaw

A chop saw is an effective tool for making clean cuts through a variety of materials, including wood, metal, and plastic. It is frequently used in construction, woodworking, and metallurgy for precise cuts at various angles. It is also known as a miter saw. The chop saw consists of a motor & a circular blade attached to an arm which is manipulated by the user to make the cut.

The blade on a chop saw is typically between 10 & 14 inches in diameter and is designed with teeth made out of carbide or other high-strength materials to withstand the rigors of repeated use. The  blade is attached to the motor via a spindle & is designed to rotate at high speeds, which allows it to cut through tough materials that would be impossible to cut with a regular table saws.

Chainsaw To Chopsaw  Conversion: Turning A Chainsaw  Into A Chop Saws

If you work with wood professionally or as a pastime, you may be aware of the challenges of using a chainsaw to cut thicker and larger pieces of wood. Chainsaws are extremely effective and powerful, but they are primarily made for cutting trees and logs, making them difficult to utilize for complex woodworking projects. This is where converting your chainsaw into a chop saw comes in handy.

A chop saws, also known as a miter saw, is a specialized power tool used for making accurate crosscuts & miter cuts in various materials. It is typically used in woodworking, band saws a metal working, & construction tasks & is incredibly versatile & efficient.

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Another significant advantage of converting your chainsaw into a chop saw is precision. When cutting intricate shapes & angles, a chainsaw can be challenging to control, resulting in a less-than-perfect cut. On the band saws other hand, a chop saw excels in accuracy, ensuring that your cuts are precise & clean every time.

Additionally, converting your chainsaw into a chop saw is a relatively simple table saws DIY task that requires only a little time & dedication. You can find various conversion kits miltre saws & tutorials online, making them accessible for even beginners.

Manually Converting A Chain saw Into A Chop Saw

Converting a chain saw into a chop saw can be a useful & cost-effective solution for those who require a chop milter saws but do not want to spend a fortune on purchasing one. This process is relatively simple but requires some technical skill & knowledge of tools. In this article, we will provide a detailed guide on the steps involved in manually converting a chainsaw into a chop saw.

Step 1: Remove The Chainsaw Bar & Chain

The first step is to remove the chainsaw bar & chain. This is crucial as you need to detach the  chainsaw’s sharp cutting edge & clean it thoroughly before attaching the chop saw’s blade. To accomplish this task, use a screwdriver to remove the bolts holding the chainsaw bar & chain. Once the chain & bar are removed, you can proceed with cleaning the reciprocating saw body.

Step 2: Remove The Chainsaw Clutch

The reciprocating chainsaw’s clutch needs to be removed to attach the chop saw blade. This task can be accomplished by unscrewing the clutch using a specialized tool called a clutch removal tool. The clutch is typically located on the straight cut crankshaft and is connected to the chain sprocket.

Step 3: Drill A Hole In The Chainsaw Body

The chainsaw body needs to be modified to fit the chop saw blade. To do so, drill  straight cut a hole in the  chainsaw body using a drill machine. The size of the hole should correspond to the diameter of the chop saw blade that you plan bevel to install.

Step 4: Install The Chop Saw Blade

The chop saw blade needs to be installed after the hole has been drilled. Place the blade over the  hole and secure it using bolts bevel and nuts. 

Step 5: Attach the Motor

The final step is to attach the motor to the chainsaw body. This can be done by attaching the  motor mount to the chainsaw using bolts & nuts. Once the motor is in place, you can test-run the  chop saw to ensure it’s working correctly.

Converting A chainsaw  Into A Chop Saw Using A Conversion Kit

For those who wish to save some miter saw money by not purchasing a new piece of equipment, turning a chainsaw into a chop miter saw is a workable solution. This procedure is made feasible by the use of a conversion kit, which is simply added to the chainsaw and converted into a useful chop saw.

The conversion kit usually includes a saw blade and a corresponding adapter that connects to the chainsaw’s engine. The adapter and blade should be compatible with the chainsaw’s model to ensure a successful conversion. This means that a one-size-fits-all approach is not recommended, & it is crucial to choose the appropriate kit brick for the chainsaw being used.

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A chainsaw converted into a chop saw can be used for cutting wood, metal, or any other material that a traditional chop saw can handle. The user can also take advantage of the chainsaw’s portability & the chop saw’s speed to accomplish tasks quickly without the need for multiple right-blade power tools. Additionally, the conversion kit allows the chainsaw owner to save space in their garage or workspace by merging two tools into one.

When utilizing power tools, safety should always come first, it’s crucial to remember that. When converting a chainsaw into a chop saw, it’s recommended to follow the manufacturer’s instructions regarding the right blade and proper installation of the conversion kit. Furthermore, the user should wear appropriate personal protective equipment, including eye & ear protection, to avoid using the tool in a hazardous environment.

Why Should I Convert My Chainsaw Into A Chop Saw?

If you deal with wood as a hobbyist or a living, you may be aware of the challenges of using a chainsaw to cut thicker and larger pieces of wood. Despite their incredible efficiency and strength, chainsaws are primarily made for cutting trees and logs and can be difficult to operate for band saw complex woodworking projects. This is where converting your chainsaw into a chop saw comes in handy.

 A chop saw, also known as a miter saw, is a specialized power tool used for making accurate crosscuts & miter cuts in various materials. It is typically used in woodworking, band saw metalworking, & construction tasks & is incredibly versatile & efficient.

Another significant advantage of converting your chainsaw into a chop saw is precision. When cutting intricate shapes & angles, a chainsaw can be challenging to control, a DIY project resulting in a less-than-perfect cut. On the other hand, a chop saw excels in accuracy, ensuring that your cuts are precise & clean every time.

Additionally, converting your chainsaw into a chop saw is a relatively simple  DIY task that requires only a little time & dedication. You can find various conversion kits & tutorials online, making them accessible for even beginners.

Which Chainsaw Can Be Easily Converted Into A Chop Saw?

Chainsaws are a reliable tool for cutting wood and other materials. To make DIY project outs that are more exact, it might occasionally be more effective to turn a chainsaw into a chop saw. So which chainsaw can be easily converted into a chop saw?

One of the most popular options is the  Stihl MS 880 Magnum. This powerful chainsaw has a 121.6cc engine and can handle bars up to 59 inches long. It also has a carburetor adjustment feature, making it easy to tune the saw for optimal performance as a chop saw. Additionally, the  Stihl MS 880 Magnum has a decompression valve, which makes starting the saw easier when using it as a chop saw.

Another option is the Husqvarna 390 XP. This chainsaw has an 88cc engine can handle bars up to 36 inches long. It also features a fuel pump and air injection system, which helps increase power & reduce emissions. The Husqvarna 390 XP also has a side-mounted chain tensioner, ensuring easy & convenient adjustments.

Lastly, the  Echo CS-800P is a powerful and versatile chainsaw that can be easily converted into a chop saw. It has an 80.7cc engine & can handle bars up to 32 inches long. The  Echo CS-800P also has a G-Force Engine Air Pre-Cleaner, which helps prolong the life of the engine. It has a heavy-duty air filter, ensuring the chainsaw remains efficient even when used as a chop saw.

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Can I Convert My Newly Made Chop Saw Back Into A Chainsaw?

Converting a chop saw into a chainsaw may seem like a feasible idea, but it is not a recommended practice. A chop saw is designed to cut through stationary objects with its circular blade, while a chainsaw is specifically crafted for cutting through wood or other soft materials with its rapidly rotating chain. Attempting to convert one into the other can lead to serious safety hazards & damage to the equipment.

 Notably, the two power tools have different power sources, with the chainsaw running on a combustion engine while the chop saw is typically electrically powered. Trying to interchange the power sources between the two could lead to electrocution or engine failure, this is not something that any DIY enthusiast should attempt.

 Moreover, the vocabulary used in the two tools is also different, and even though both are cut, they do so in unique ways. A chop saw blade is fixed and can only cut linearly or at an angle by lowering the blade head to the workpiece. A chainsaw, on the other hand, has a chain that cuts at high speeds as it rotates on a bar and can cut through even the toughest of materials. The design of these tools is so unique that logical and competent conversions would not be possible.

Final Word

 Chainsaws are not only used for their traditional purpose of cutting down trees but can also be modified to serve a variety of other functions. One such function is converting a chainsaw into a chop saw. This conversion can be achieved with a few simple steps and can save a good amount of money compared to purchasing a brand-new chop saw.

 To convert your chainsaw into a chop saw, you will need to purchase a chainsaw attachment bar. This bar will enable the chainsaw to be mounted onto a chop saw frame and allow the blade to perform vertical cuts. The chop saw frame can either be purchased or made at home using a variety of materials, such as wood or metal.

The next step is to create a stable base for your chop saw. This can be achieved by adding a sturdy workbench or table to support the chop saw frame. The chainsaw should be mounted on the attachment bar &secured tightly to the frame to prevent any movement during use. Once everything is secured, power up the chainsaw & adjust the depth of the cut as required. 

FAQs

What exactly is a chainsaw-turned-chop saw?

A chainsaw that has been turned into a chop saw can be used to chop and cut wood similarly to a chop saw or miter saw.

Which tools are required to transform a chainsaw into a chop saw?

A metal-cutting blade, a guide, and some clamps or other tools to hold the chainsaw firmly in place are normally required to turn a chainsaw into a chop saw.

How can someone ensure that they are converting their chainsaw  safely and effectively?

The directions and recommendations that come with the conversion kit or other materials that you are using must be carefully followed if you want to convert your chainsaw safely and successfully. Regular maintenance of your tools is also necessary to avoid mishaps and other problems.

Do the risks of transforming a chainsaw into a chopsaw exist?

There are some risks involved with turning a chainsaw into a chop saw, as there are with any tool modification or use. Among these is the potential for injury or damage to the instrument or surrounding materials if the task is not performed appropriately. However, by following proper safety guidelines & taking care to use your tools correctly, you can minimize these risks to ensure a successful &safe conversion.

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